Carbon dispersion measuring system | IMAGE3000.CDM
The origin of quality! It ’s from distributed management
“Distributed management” is also an era of data analysis.
It is said that the basic factor that affects the quality of rubber products is largely due to the degree of carbon black dispersion in the kneading process. Dispersion failure not only causes quality degradation and variation, but also greatly affects the yield rate in the molding process. However, not only has there been no measuring instrument that has become an important decisive factor, but there is no measurement method that can be used as a reliable standard.
The was developed as a device for scientifically analyzing the dispersion measurement and realizing a long-standing dream. Dispersion degree of carbon black etc. can be determined and measured reliably, quickly, and without any individual differences. As a data analysis point to determine the dispersion status in the , which is upstream of the molding process, the will be an essential device for the future rubber industry.
If the dispersion rate is bad. . . . . . .
It has various effects such as tensile strength, elongation, tear strength, wear resistance, bending fatigue durability, electrical insulation, and electrical conductivity.
Product composition
- Sensor unit
- Image processing computer
- Display
- Keyboard
- Mouse
- Printer (optional)
ASTM-B method compliant (aggregate counting method)
The measuring instrument conforms to ASTM-B method (alias Light Microscope method). The ASTM-A method (visual discrimination method) is also installed.
Measure the total cross-sectional area occupied by agglomerates of 5 μm or more in the compound, and calculate the ratio (%) of carbon black dispersed to 5 μm or less from the total cross-sectional area (calculated value) of carbon black added to the compound. The degree of dispersion.
Can be compared with the product registration master.
- Standard measurement values can be registered for each product type.
- Measurements can be made while comparing the measured values with the standard registration values.
- The measurement conditions are automatically set by selecting the master registered product.
- You can measure multiple points and calculate the average value of the same sample.
- Measurement values and measurement images are saved as data and can be evaluated in post-processing.
- The screen will be in English.
Granularity analysis processing is possible.
Granularity analysis processing is possible.
- Particle size measurement
- Particle number distribution
- Particle area
- Maximum particle size
- Average value calculation based on the number of measurements
- The screen will be in English.
Measurement result printing
Dimensions
