Surface inspection System | IMAGE8000.DHV
IMAGE8000.DHV is a system with a high-speed line sensor camera.
With the optical conversion camera link extender method, the detector and signal processing can be connected with a single optical fiber.
Equipped with a high-performance digital computing unit, it is also possible to detect visual defects.
The two-dimensional digital calculation function demonstrates inspection capabilities close to visual inspection.
This is a high-precision, high-speed inspection system developed by systematizing cutting-edge technologies such as ultra-high-speed cameras, dedicated lighting for inspection objects, high-speed digital operation chips, and computers.
Camera Link Extender
The Camera Link Extender can connect multiple camera signals with a single optical fiber cable.
| camera pixels | connection | ||||
|
2K
2048 bit |
4K
4096 bit |
6K
6144 bit |
8K
8192 bit |
16K
16384 bit |
 |
 |
|||||
Digital highly efficient computation
Gradation comparison processing, a point, drawing, a line, parallel pipeline operation processing of three lines, and a two-dimensional digital computation function were mounted.
With the conventional technology, the stable detection also of the dirt of low contrast detection was difficult dirt, and the streak defect can be carried out.
As for the nonwoven fabric and the strong work of undertone, the feature detection was attained by a spatial filter and change check appearance computation.
Defective evaluation parameter
The stable detection by the 3rd evaluation method is possible, and simple judgment of the defect is carried out by 3 mode evaluations of density (level) judgment -> width judgment -> form judgment.
The combination of 1 camera a maximum of 6 parameter is possible for an evaluation parameter.
Real-time display function
product width and right and left — an individual sense zone setup of un-is possible.
The defective picture of generating distribution of a defect, individual defective information, and latest 9 defects can check on one screen during an inspection.
(The screen will be in English.)
Kind registration
- A maximum of 120 kinds can register kind registration.
- Various setup, such as detection sensitivity and size, can be registered according to the kind of product.
- At the time of an inspection start, the registered kind is only chosen and a suitable verification condition is set up.
(The screen will be in English.)
Calibration mode
Verification of the kind conditions which use a sample, the check of a distance count function, the test of an automatic light-setting function, etc. can be done.
The state checks (voltage, inspection range, etc.) of a camera signal can be performed by screen display.
Information control
Much information control, such as printing, data storage, a test result reversal function, etc. of Lot search and each information, is possible.
It is possible to save the information on the selected lot to USB media, and to use with other PCs.
The defective map, defective list, and picture list of selected lots can be displayed.
The amount of emergence of a defect can be checked in graph.
The check of defective form etc. and comparison are possible at the list display of a defective picture.
Defect sorting function
AI and deep learning classify defects in a way that is close to visual inspection.
By learning past inspection images by classification in advance,
AI sorts the defect data to be judged into the closest classification among the learned information.
Density measurement
The analysis according to analysis and a logic 2 value-ized picture by an original picture image is possible for analysis (a pixel number, a diameter, a signal level).
